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Packaging Bag Styles: Pillow, Gusset, Stand-Up, Zipper, Spout

By the Hongyi Pack engineering team · Published

Pillow, gusset, 3-side seal, 4-side seal, stick and linked bags are made from roll film on a VFFS or sachet machine; stand-up, zipper, spout, handle and shaped pouches are bought ready-made and filled on a premade pouch machine. Flow-wrapped packs are pillow bags made on a horizontal machine around a solid product.

Packaging Bag Styles: Pillow, Gusset, Stand-Up, Zipper, Spout

Which bags can a VFFS machine make?

  • Pillow bag (back or centre seal) — the standard snack bag
  • Gusset bag — side folds give more volume and a flatter base
  • Linked bags — strips of bags cut in groups
  • Bags with hole punch or euro hole for hanging
  • 3-side, 4-side and back-seal sachets and stick packs on the 160 series

Which pouches need a premade pouch machine?

  • Stand-up pouch (doypack)
  • Zipper (re-closable) pouch
  • Spout pouch for liquids and jelly
  • Handle bag
  • Flat 3-side and 4-side seal pouches
  • Shaped pouches

Which bag looks best on a shelf?

Stand-up zipper pouches stand upright and show a full printed front, which is why coffee, nuts and pet food brands use them. Pillow bags are cheaper and lie flat or hang. Gusset bags sit between the two.

What film thickness do roll-film machines run?

Our VFFS machines run heat-sealable laminated or PE film from 0.04 to 0.08 mm, with separate temperature control (±1 °C) for the vertical and horizontal seals.

Frequently asked questions

Can one machine make both pillow and gusset bags?

Yes, a VFFS machine with a gusset device can switch between the two by enabling or disabling the gusset forming.

Send us your product — we'll recommend the machine

Tell us the product, pack size and speed you need. We reply with a configuration, a layout and an itemised quotation, and can test your sample on video before you order.

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